AAC Block Plant Cost Analysis
Largest AAC block equipment manufacturer in China Dongyue has its own AAC block, AAC panel and sand-lime three in one plant; with rich experience in manufacturing equipment and AAC plant management, we can provide our customers with latest technical support and management experience output timely;
Ⅱ. Introduction of AAC block plant cost
In accordance with different main materials, we can design the production line, which is capable for annually producing 50,000 to 400,000m3 coal ash or sand autoclaved aerated concrete blocks. Here this aac block plant project cost is designed for production of AAC block with annual output 150,000m3.in indonesia.
1.1Main technical index:
Product | AAC block (ALC) |
Capacity | 150,000 M³ / year |
Cake size | 4.2 x 1.2 x 0.6 M³ |
Finished product size | 75~200 x 200 x 600 mm |
Density | 500~650 Kg/m3 (Varied as different formula) |
Block strength after autoclaved | Average ≥ 3.5 MPa, minimum ≥ 2.8 Mpa |
Autoclaving cycle | 12 h |
Steam working pressure | ~1.2 MPa |
Working days | 300 days / year |
Working shifts | 2 - 3 shifts / day |
Working hours | 7.5- 10 hours / shift |
Total Land requirement | ≥ 2 hectare ( can adjust according real land conditions) |
Workshop area | 6000 - 7000 m2 |
Total power | 650 KVA |
2. Cost of raw material consumption (take 600kg/m3 block for reference)
Sand | 180 - 200 T/day |
Lime | 60 - 70 T/day |
Cement | 30 - 40 T/day |
Gypsum | 9 - 10 T/day |
Auluminium | 200 - 250 kg/day |
Water | 200 -300 m3/day |
1.3 All the technical data only depend on mature technical formulas.
1.4. Power Supply: 3-phrase & 5-wire, 380V/50Hz
1.5. Fuel: Coal (caloric value: 5,600kcal)
3.Cost of AAC block Machinery
No. | Production section |
1 | Raw material dealing and store process |
2 | Material measure、batching 、pouring process |
3 | Pre-curing section |
4 | Cutting process |
5 | Autoclaving and curing process |
6 | Control system |
7 | Laboratory equipment |
8 | Other cost |
9 | Autoclaving device |
10 | Boiler |
11 | Auxiliary material in workshop |
12 | Other equipment |
Total EXW factory price: USD | |
Total FOB Qingdao price: USD |
4. AAC block production cost per cubic meter in Indonesia
NO. | ITEM BAHAN | QTY | SAT. | UNITE PRICE | TOTAL HARGA |
1 | PASIR SILICA (SILICA SAND) | 450 | KG | 250 | 112,500 |
2 | CaO (CALCIUM OXIDE)
| 120 | KG | 1000 | 120,000 |
3 | CEMENT | 40 | KG | 1100 | 44,000 |
4 | GYPSUM | 5 | KG | 2,000 | 10,000 |
5 | MOULD OIL | 1 | KG | 2,500 | |
6 | Al2O3 (ALUMINIUM POWDER) | 0.5 | KG | 44100 | 22,275 |
7 | AIR (WATER) | 0.3 | T | 9,000 | |
8 | BATU BARA (COAL) | 30 | KG | 30,000 | |
9 | UPAH PEKERJA (LABOUR COST) | 0.12 | MD | 100,000 | 12,000 |
10 | LISTRIK (ELECTRICITY) | 28 | KWH | 700 | 26,611 |
11 | SUBTOTAL (Rp) | 388,886 | |||
12 | ATAU (USD) | 41 | |||
Note: exchange rate 1 : 9500 |
5 Profit And ROI
A. LocaL block price 650,000 - 700,000 Rp/M3, take 650,000Rp for eg, that is 68USD( exchange rate1 : 9500) ;
B. Profit per m3 68USD - 41USD= 27 USD;
C. Profit rate ( interest rate, tax, equipment depreciation not included ) 27 ÷ 41 * 100% = 65.9% 65.9%
D. Total profit ( Regardless of interest rate, tax, equipment depreciation ) ( USD)150,000 * 27 = 4,050,000 USD=24,705,000RMB
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